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熱噴涂設備-噴鋅機-噴鋁機

 

噴涂料產品品類

熱(re)涂(tu)裝產(chan)品(噴鋅機,噴鋁機,噴鋅鋁硬質合金(jin)機)系統

Thermal spraying equipment (spraying zinc machine, spraying aluminum machine, spraying  injection machine spraying zinc alloy machine) series

·熱粉末(mo)噴(pen)(pen)涂工(gong)藝料系類方式:以兩種供暖系統將粉末(mo)噴(pen)(pen)涂工(gong)藝料資(zi)料(數據線或粉材)調溫(wen),熱傳(chuan)遞的資(zi)料出(chu)現熔(rong)融(rong)或半熔(rong)融(rong)動(dong)態的顆粒(li),那些(xie)顆粒(li)以縮(suo)減氧(yang)氣為牽引力以必然的網絡速度沖(chong)擊試驗并積累(lei)在基(ji)軀干(gan)上邊,出(chu)現還具有必然優點的粉末(mo)噴(pen)(pen)涂工(gong)藝料層。

·以給(gei)予主(zhu)軸(zhou)的(de)(de)有所差(cha)異,可以分成然(ran)燒法和(he)電暖(nuan)法。造價工(gong)程師(shi)們有然(ran)燒烈焰涂(tu)(tu)(tu)裝(zhuang)、爆款涂(tu)(tu)(tu)裝(zhuang)及快速路烈焰涂(tu)(tu)(tu)裝(zhuang)(HVOF);后面一種其中(zhong)包括電弧焊接涂(tu)(tu)(tu)裝(zhuang)及等(deng)正(zheng)亞(ya)鐵(tie)正(zheng)離(li)子涂(tu)(tu)(tu)裝(zhuang)(又分過(guo)熱蒸(zheng)汽(qi)等(deng)正(zheng)亞(ya)鐵(tie)正(zheng)離(li)子涂(tu)(tu)(tu)裝(zhuang)與水穩等(deng)正(zheng)亞(ya)鐵(tie)正(zheng)離(li)子涂(tu)(tu)(tu)裝(zhuang))。涂(tu)(tu)(tu)裝(zhuang)施(shi)工(gong)工(gong)藝(yi)對鍍層引起更重要導致的(de)(de)是(shi)涂(tu)(tu)(tu)裝(zhuang)的(de)(de)溫度表(biao)(須嚴格的(de)(de)說(shuo),是(shi)溶滴(di)突破基表(biao)皮面時的(de)(de)的(de)(de)溫度表(biao))和(he)溶滴(di)突破表(biao)面上的(de)(de)訪問(wen)速度。

·斯特(te)爾熱噴(pen)漆控制(zhi)(zhi)系(xi)統主要使(shi)可用電力塔、燈桿、鐵路橋梁、水閘們、船(chuan)舶制(zhi)(zhi)造(zao)等(deng)(deng)的結具(ju)體(ti)構件大范圍長效機制(zhi)(zhi)防腐蝕及造(zao)紙廠烘缸、印上輥、曲軸等(deng)(deng)工件的的外表受損的噴(pen)漆修(xiu)復(fu)手機,還適使(shi)可用電感、電瓷業內的電極片噴(pen)漆等(deng)(deng)。

·Thermal spraying series process: Add some heat source and to heat up the spraying materials(Wire or powder materials), heated material form melting or half melt condition of particles, These particles are power by compressed, to certain speed for the impact and deposition in the matrix surface, form a spray coating with some characteristics.

·To the different provide between heat source it can be divided into burning method and heating method. The former includes combustion flame spraying, explosion spraying and the flame spraying (HVOF); The latter include arc spraying and plasma spraying (is divided into atmospheric plasma spraying and plasma spraying water stability). Spraying process have an important impact on the coating is that spraying temperature (Strict said, it is the temperature of dissolve drops the matrix surface of the impact) and dissolve the speed of the impact drops surface.

·Stel hot spraying System, which is used for light pole, Bridges, tower, the locks, shipbuilding and other structural long-term anti-corrosion and paper dryer, printing roll, crankshaft etc of workpiece surface wear spraying repair, also applies to capacitor, electroceramics electrode coating industry.

 

金屬涂(tu)層作用 Coating function

通過(guo)美利堅共和國(guo)F.N.LONGO對熱靜電噴涂鍍層的幾(ji)大類做法,鍍層按(an)功效可可以(yi)分為:

1、抗(kang)劃(hua)痕(hen)損納米涂(tu)膜(mo)。涉及抗(kang)粘有劃(hua)痕(hen)、外壁損耗(hao)劃(hua)痕(hen)納米涂(tu)膜(mo)和(he)耐(nai)沖濁納米涂(tu)膜(mo)。在其中(zhong)很(hen)多癥狀還會有抗(kang)底溫(<538C)受(shou)損和(he)抗(kang)常溫(538~843C)輪胎(tai)磨損耐(nai)磨涂(tu)層之分。

2、耐熱抗老化反應涂膜(mo)(mo)。這類(lei)涂膜(mo)(mo)有(you)室溫歷程(之中(zhong)(zhong)有(you)空(kong)氣氧(yang)化反應工作氛圍、腐蝕(shi)不銹鋼(gang)性固體(ti)、大于843℃的沖蝕(shi)及熱障)和熔(rong)(rong)融(rong)(rong)鋁(lv)合金(jin)期間(jian)(中(zhong)(zhong)僅(jin)有(you)熔(rong)(rong)融(rong)(rong)鋅(xin)、熔(rong)(rong)融(rong)(rong)鋁(lv)、熔(rong)(rong)融(rong)(rong)鐵和鋼(gang)、熔(rong)(rong)融(rong)(rong)銅(tong))所利用的金(jin)屬涂層。

3、抗時尚(shang)層和浸漬(zi)生(sheng)銹(xiu)金屬涂層。時尚(shang)層生(sheng)銹(xiu)也涉及(ji)到實業工(gong)作(zuo)氛圍、鹽性工(gong)作(zuo)氛圍、田野工(gong)作(zuo)氛圍等產生(sheng)的生(sheng)銹(xiu);浸漬(zi)生(sheng)銹(xiu)也涉及(ji)到喝惠(hui)陽(yang)惠(hui)陽(yang)惠(hui)陽(yang)淡水(shui)(shui)、非(fei)喝惠(hui)陽(yang)惠(hui)陽(yang)惠(hui)陽(yang)淡水(shui)(shui)、熱惠(hui)陽(yang)惠(hui)陽(yang)惠(hui)陽(yang)淡水(shui)(shui)、淡鹽水(shui)(shui)、藥劑學和食(shi)物生(sheng)產加工(gong)等產生(sheng)的生(sheng)銹(xiu)。

4、電導和電阻器功率金屬表層(ceng)。這類(lei)金屬表層(ceng)采用(yong)電導、電阻器功率和屏幕。

5、恢愎長寬比鋁層。這類鋁層用在(zai)鐵基(可車削加(jia)工(gong)(gong)與可電火花加(jia)工(gong)(gong)的(de)碳素鋼和(he)耐蝕(shi)鋼)和(he)有色(se)塑料塑料(鎳、鈷(gu)、銅、鋁、鈦及用戶的(de)耐熱合(he)金(jin))產(chan)品。

6、機(ji)械性部分摩擦把控好金(jin)屬鋁層。這(zhe)類金(jin)屬鋁層可磨。

7、耐(nai)生(sheng)物學生(sheng)銹(xiu)表層(ceng)。生(sheng)物學生(sheng)銹(xiu)包涵多(duo)(duo)種多(duo)(duo)樣酸、堿、鹽(yan),多(duo)(duo)種多(duo)(duo)樣無機物物和多(duo)(duo)種多(duo)(duo)樣有(you)機質生(sheng)物學物料的生(sheng)銹(xiu)。

 

Coating can be divided in function according to the US F.N.LONGO of method that the classified method of thermal spraying coating.

1. Wear resistance coating. Including resistance to stick with wear, wear coating surface fatigue and resistance to blunt turbidity coating. Some of them have difference such as fight microtherm wear(<538C) and high temperature resisting wear coating(538~843C).

2. Heat resistant antioxidant coating. This coating process application of coatings including high temperature( There are oxidation atmosphere, corrosive gas, higher than 843℃ of erosion and thermal barrier) and molten metal process(There are melting molten aluminum, zinc, iron and steel, melting molten copper).

3. Atmospheric corrosion resistance and dipping coating. Atmospheric corrosion caused by corrosion including industrial atmosphere, atmosphere, atmosphere of salt field, etc; Dipping corrosion caused by corrosion including drinking water, the drinking water, hot water, salt water, chemical and food processing, etc.

4. Conductivity and resistance coating.The coating used for electrical conduction, resistance and shielding.

5. Restore size coating. The coating used for some products made by iron (Carbon steel and corrosion resistant steel that can but cutting and grinding) and non-ferrous metal (Nickel, cobalt, copper, aluminum, titanium and other alloy).

6. Mechanical components clearance control coating.The coating can be ground.

7. Chemical corrosion-resistant coating. Chemical corrosion including all kinds of corrosion such as Acid, alkali, salt, all kinds of inorganic and organic chemistry of the medium.

靜電粉末噴涂儀器(qi)一系列

成品特質 Product features

高(gao)的(de)(de)電(dian)弧焊(han)接放電(dian)粉(fen)末噴涂料機這是(shi)機構(gou)科(ke)研(yan)建(jian)設的(de)(de)的(de)(de)一種護膚品。它是(shi)以(yi)電(dian)發生電(dian)弧焊(han)接放電(dian)為電(dian)熱鍋爐,將重不銹(xiu)鋼(gang)絲(si)融解(jie),以(yi)對其進(jin)(jin)行(xing)壓縮暖空氣對其進(jin)(jin)行(xing)做霧化(hua)及待(dai)冷卻,將需(xu)粉(fen)末噴涂料用重不銹(xiu)鋼(gang)絲(si)吹成微細顆(ke)粒狀,高(gao)的(de)(de)噴向(xiang)過程預操作鑄件表面能,才能得到良好涂覆(fu)。

High speed arc it's research and development of a high efficiency, low energy consumption and high-tech products. It is produced as heat source, electric arc will melt metal wire, to compressed air atomization and cooling, on will be spraying with wire micro-sized particles blow in, the gush after pretreatment to the surface coating, obtain ideal.

適于比率(lv) Applicable scope

1. 電力鐵(tie)塔、關鍵點、水(shui)泄水(shui)閘、港(gang)口碼(ma)頭(tou)等鋼(gang)的結構(gou)噴鋅噴鋁防潮。

2. 制漿(jiang)烘缸、柔(rou)印輥、曲軸(zhou)等零件外(wai)層受損的粉末噴涂休復(fu)。

3. 電(dian)感、電(dian)瓷行業領域(yu)的(de)參比(bi)電(dian)極噴塑等(deng)。

4. 蒸汽鍋爐(lu)四管、制粉系統化(壓縮(suo)機槳葉及蝸殼(ke))、滾簡、烘缸、軸類、塑膠模(mo)具(ju)等防(fang)磨(mo)防(fang)腐蝕(shi)涂裝(zhuang)層。

1. The Eiffel Tower, the bridge, the water gate, shipbuilding and other steel structure spraying zinc corrosion spraying aluminum.

2. HongGang papermaking, printing roll, crankshaft etc the surface of spraying repair wear .

3. Capacitance, electroceramics electrode coating industry.

4. Four tube boiler, system powder system (their impeller and spiral), roller, HongGang axle, mould as well as the grinding corrosion spraying layer.

 

儀器技術參數Model

STR-400

STR-400A

STR-250-D

投入相電(dian)壓Input voltage

3相AC380V、50Hz

穩定模擬(ni)輸(shu)出(chu)耗油率Rated output power

18kw

13kw

7kw

額定功率感應電流(liu)Rated current

400A

300A

250A

輸出精(jing)度電(dian)壓(ya)降Output voltage

21~45V

18~42V

14~36V

 

阻(zu)抗率Load rate

60%

電壓(ya)電流調(diao)級數Voltage regulation series

粗、細調各3檔、共9檔

外貌規格(ge)Envelop dimensions

600×460×850

自重Weight

215kg

195kg

140kg

隔絕(jue)登級Insulation class

E

 

注意(yi)技(ji)術工(gong)藝參(can)數(shu)指標 Main technical parameters

靜電噴涂資料

Spray materials

線纜孔徑

Wire diameter(mm)

可用事業電流量

Common working current(A)

輕載線電壓

load voltage(V)

選購水汽帽小口徑

Choose air hat caliber(mm)

涂裝有效率

Spraying efficiency(kg/h)

鋅絲Zinc wire

1.2-3.0

80-210

18-30

6-8

32

鋁絲Wire

1.2-3.0

120-240

25-38

6-8

30

金(jin)屬絲(si)Copper wire

2.0

150-200

35-40

7-8

18

高高碳鋼絲High carbon steel wire

2.0

150-220

10-44

8

21.5

不銹鋼管纜Stainless steel wire

2.0

150-220

10-44

8

32.5

鋅鋁Zinc, aluminum

1.2-2.0

80-110

18-28

7

19-28

鉛錫各種合金絲 Lead-tin alloy silk

1.2-3.0

 

 

 

 

 

本套(tao)設配(pei)由公路(lu)脈沖噴槍、脈沖噴砂交流電源構造。另需配(pei)套(tao)設施設配(pei):室(shi)內氣體(ti)壓表(biao)縮(suo)機(ji)、室(shi)內氣體(ti)機(ji)油濾清器、放(fang)絲盤架(jia)。

This set of equipment by the arc gun, arc spraying of power supply. Take another corollary equipment: air compressor, air cleaner, put silk plate frame.

自然空氣壓為

Air pressure

錄入外接電源

Input power

輸出電壓工作電壓

Output power

效果輕載電壓電流

Load voltage output

24v電源體積

Power weight

設定電壓電流

Adjusting voltage

>0.5Mpa

380V(單相)50HZ

16KW

18-44V

178kg

0-24V

 

所采用一(yi)體式式電氣(qi)控制氣(qi)、電開關按鈕,選擇題更不方便,可體現(xian)長差距(ju)登高(gao)選擇題。

顆粒航空(kong)快(kuai)慢(man)達420m/s之內(nei)。

軸徑暖濕氣流(liu)網絡速(su)度達600m/s。

涂(tu)膜沉積物(wu)率少于75%。

The one-piece electric control pneumatic, electric switch, the operation more

convenient, may realize the long distance race homework.

The speed of 420 particles m/s above.

Axial flow speed of 600 m/s.

Coating deposition rate of more than 75%.

 

噴槍凈重

Gun weight

廢氣心理壓力

Air pressure

暖空氣消費量

Air consumption

送絲地心引力

Send silk gravity

調壓面積

Speed range

鍵盤輸入電流電壓

Input voltage

2.65kg

>0.5Mpa

>1.85m3/min

>8kg

變頻控速

≤24V(電流)

 

噴漆機械設備品類

1、脈(mo)沖涂裝(zhuang)機核心在鋼的結構的大綠地面積防蝕(shi)及受損或制(zhi)作加工(gong)操作失誤的部件(jian)外表(biao)修(xiu)復系統(tong)和配制(zhi)電(dian)(dian)感導(dao)電(dian)(dian)涂覆等。

2、核心粉末噴涂用料:鋅(xin)、鋁等。

3、按(an)照各(ge)不(bu)相(xiang)同情況能力的生(sheng)產銷售必須 ,該(gai)電弧焊接噴(pen)槍可固(gu)定好(hao)在數控上對(dui)要求的大零(ling)件開展噴(pen)砂。

4、應用拉式焊弧(hu)噴槍,推式焊弧(hu)噴槍也(ye)促使(shi)用。

5、該(gai)電源模塊將噴(pen)槍工作狀況(kuang)管控(kong)、送絲(si)調節、氣(qi)味(wei)管道集1身是志(zhi)向的(de)焊弧噴(pen)噴(pen)塑(su)設配(pei)。

1、It is mainly used in the steel structure of the large area antisepsis and wear or processing error of parts surface repair and preparation capacitance conductive coatings, etc.

2、Main spraying materials: zinc, aluminum, etc.

3、The arc gun can be fixed in the machine tool of the rules on the great work a spray according to the different working conditions of production needs.

4、It can be used to pull type arc gun, also in push type arc gun.

5、The power supply conditions have gun control, wire feeding speed, gas pipeline, etc. Is the ideal arc spraying spraying special equipment.

焊弧噴涂工藝:
電孤數據線涂裝料生產工藝是項切合了電焊生產工藝的簡易性和輕便性的熱涂裝料生產工藝工藝,某項很好的單單從表面能整理工藝現實情況上能能在其余場景有利地用。除此之外,電孤涂裝料生產工藝系統化的給料機作用使之能能好地廣泛應用于大占地面積單單從表面能整理場景,列舉較較大型建筑材料的鋼構成和較較大型輪輥。

應 用:
軸頸、軸承修復
輪輥表面修復
建筑鋼結構保護

方  法:
弧光數據線熱涂裝將數據線徹底清除融化、吸霧,并將液滴噴涌到產品漆層。該加工工藝適用弧光電加熱,而并非適用氧-生材質藍色火焰夜化彩石。在其中一個以及雙線系統軟件里,弧光發揮兩大填裝了需涂裝材質的數據線反相極頭,數據線的交叉的情況點會直接品牌定位在進行壓縮氣氛噴涌頭前頭,當弧光出現的熱能融化數據線,噴涌頭將熔融液滴噴入產品漆層。自動化機械入料器將有兩種數據線持繼打入要確保弧光涂裝和夜化原料的提供了。

實 踐:
壓縮空氣噴射方法在線材電弧噴射系統的使用,使得熔融粒子的氧化速度要比其它使用惰性載流氣體系統更快。因而,線材電弧噴涂涂層的顯微照相揭示,本方法制備的材料氧化率百分比要比用等離子或HVOF系統制備的其它噴涂涂層要高,涂層的硬度也要增加不少,盡管這個氧化過程可能影響到一些應用。除壓縮空氣外,氮氣也可以作為離子化氣體以減少沉積過程中的氧化物。
線材電弧噴涂可以生產特殊的50-50仿合金涂層。因為雖然電弧必須在兩線之間激發,但線材可以是不同的材料。通過使用不同類型的兩種線材,涂層會形成混合體。如果有這種特殊的涂層需求,線材電弧噴涂將是比較實用的選擇。
 
噴鋅是多種軸類零件防御、玻璃鋼玻璃鋼防腐蝕的裝置。為以防止軸類零件表皮的氧化的,往昔常見都運用油漆物料染防護,其玻璃鋼玻璃鋼防腐蝕期限內常見在3-5年,那么要求一般性通過返修、護膚,會耗更多人為物力資源。現運用軸類零件表皮噴砂后噴鋅、再車輛噴漆加工工藝用以防護,玻璃鋼玻璃鋼防腐蝕期限內達到30年上面不要護膚。
維護方便快捷:噴涂可直接在現場進行,無需拆裝;
1.噴鋅、噴鋁、噴銅可修復性強:結構件在加工、起吊、運輸、安裝過程中,涂層易被碰壞、劃傷,電弧噴涂技術可以進行修復;
2.與金屬基體的結合力好:電弧噴涂層與基體以機械熱鑲嵌和微冶金結合共同作用,涂層表現出好的結合力,是火焰噴涂的3倍,在所有防腐涂層里結合力較好;
 3.涂層質量好:電弧噴涂(噴鋅、噴鋁、噴銅))加熱絲材方式為電弧加熱,絲材融化溫度高,融化均勻,噴涂致密,涂層質量本公司熱誠期待著有五金加工業務的各地各行業客戶與我們聯系。誠信為本,真誠為廣大客戶提供品質的五金加工產品及更完善的服務,確保品質、準時交貨、及時響應和處理客戶反饋的相關要事。